Force applications - as standard tool or special tool
Impact sockets with spanner widths over 180 mm
Since 1919 CARL WALTER has been a manufacturer of high-quality power inserts made of phosphated chrome-vanadium steel according to customer requirements as standard tools or especially according to individual requirements.
In the industry, rotary and impact wrenches are used. Here, hand tools often reach their load limit.
For this reason, force inserts are often used which are specially designed for high torques and a high impact load. To meet this requirement, CARL WALTER force inserts are made of high quality chrome vanadium steel and are phosphated.
- The production is carried out according to DIN 3129 / ISO 2725 and for square mounts according to DIN 3121 / ISO 1174.
The power inserts are suitable for external hexagon, external TX and hexagon socket screws as standard.
Our range offers drives up to 3 1/2 inches and spanner widths over 180 mm.
Note: To secure the connection, use the appropriate circlips and locking pins.
Individual force applications for special requirements
Our special force inserts, manufactured according to customer requirements, enable the tightening of screw connections with high torques. Since standard products often reach their limits (space or force problems), we design and manufacture individual solutions (force inserts) for the corresponding screw connection.
- Special shape (special drive, special output, special length, special outer contours)
- Special wrench widths according to customer requirements
- choice of surface treatments: phosphated, burnished
- Tool design with customer logo
- Issue of factory certificates
- Order from quantity 1
1. production example special force application
The design and manufacture of these power socket wrench inserts was carried out according to special customer requirements. An extremely large spanner width was chosen to provide a suitable solution for the bolting case. Taking into account the required length and the required drive, the power socket wrench insert is also characterised by the external contour specially manufactured according to customer requirements.
2. production example special force application
The power insert for socket wrenches designed according to special customer specifications offers our customers the right tool for their individual application. In addition to the special length and width of the wrench, a particularly short version was selected for the optimum application of the power insert. In addition, our power sockets are characterised by the special designed profile as output (oval).
3. production example for special power inserts
In order to achieve an optimal screwing solution for our customer, new special power inserts for socket wrenches were manufactured. Taking into account the length and drive dimensions required by the customer, the focus of the design was on an output drive with a special profile.
Assortment Extract of our power inserts
In the following you will get an insight into our standard range of our power inserts.
The complete product range as well as detailed article descriptions can be found in our catalogue.
Power Socket Wrench Inserts
1/4" - 3 1/2"
The phosphated power socket wrench inserts are made of high quality chrome vanadium steel and are available in 1/4", 3/8", 1/2", 3/4", 1", 1 1/2", 2 1/2" or 3 1/2" depending on the version (standard or long). The force inserts cover spanner widths from 6 mm to 180 mm. In addition to the Kraft socket inserts for hexagon socket screws, the range also includes inserts for external TX screws.
| item number | ID number | Size [mm] | D1 | D2 | L | Weight [g] |
|---|---|---|---|---|---|---|
| 20000 | 55484 | 4 | 7,6 | 13 | 23 | 14 |
| 20000 | 55494 | 5 | 8,8 | 13 | 23 | 14 |
| 20000 | 55504 | 6 | 10,0 | 13 | 23 | 15 |
| 20000 | 55514 | 7 | 11,3 | 13 | 23 | 15 |
| 20000 | 55524 | 8 | 12,5 | 13 | 23 | 15 |
| 20000 | 55534 | 9 | 13,8 | 13 | 23 | 17 |
| 20000 | 55544 | 10 | 15,0 | 13 | 23 | 17 |
| 20000 | 55554 | 11 | 16,3 | 13 | 23 | 20 |
| 20000 | 55564 | 12 | 17,0 | 13 | 23 | 24 |
| 20000 | 55574 | 13 | 18,8 | 13 | 23 | 27 |
| 20000 | 55584 | 14 | 20,0 | 13 | 23 | 28 |
| Lorem |
Power inserts for screwdrivers
1/2" - 1 1/2"
The power screwdriver inserts for hexagon socket screws are made of high-quality chrome-vanadium steel. The surface is then treated with an impact-resistant phosphate coating. The drives of the inserts are available with 1/2", 3/4", 1" and 1 1/2".
| item number | ID number | Size [mm] | Length hexagon [mm] | L | Weight [g] |
|---|---|---|---|---|---|
| 22802 | 228020050040 | 5 | 25 | 55 | 79 |
| 22802 | 228020060040 | 6 | 25 | 55 | 81 |
| 22802 | 228020080040 | 8 | 25 | 55 | 89 |
| 22802 | 228020100040 | 10 | 25 | 55 | 95 |
| 22802 | 228020120040 | 12 | 25 | 55 | 105 |
| 22802 | 228020140040 | 14 | 25 | 55 | 116 |
| 22802 | 228020170040 | 17 | 25 | 55 | 133 |
| Lorem | Lorem |
Force holder
Model 22809 - 26809
The phosphated force holders are made of chrome vanadium steel and are suitable for interchangeable hexagonal inserts.
| item number | ID number | Size [square] | Size [hexagon] | L1 | D1 | D2 | L | Weight [g] |
|---|---|---|---|---|---|---|---|---|
| 22809 | 57300 | 1/2“ | 11,2 | 23 | 22 | 30 | 38 | 127 |
| 22809 | 57940 | 3/4“ | 16 | 32 | 32 | 44 | 52 | 370 |
| 22809 | 58270 | 1“ | 22 | 35 | 44 | 54 | 70 | 788 |
| Lorem |